Cool Solutions are mini case studies that show how United CoolAir products solved a challenging cooling situation.
Project Name: PSERN (Puget Sound Emergency Radio Network)
Location: King County, WA
Challenge:
PSERN, is a state-of-the-art land mobile radio communication system providing voice communication and limited data capabilities. The station primarily serves police, fire, and emergency medical service personnel in the performance of their emergency response duties. The mobile station needed equipment cooling on a year-round basis. Unfortunately, the peaked roof of the building was unable to support a rooftop unit. Since most HVAC manufacturers primarily make roof top units, it was difficult to find a unit that would fit in the attic.
Solution:
The operators of the mobile station would soon learn that units were coming to the rescue. United CoolAir was able to provide two 4-Ton C-13 horizontal air source heat pumps. As a precision cooling unit that included an airside economizer, the controls contractor was able to apply their own controls to provide a lead/lag sequence and staging of compressors.
Project Name: New England Merchants Bank Building
Location: Boston, MA
Challenge:
28 State Street is a modern skyscraper in the Government Center neighborhood of Boston, MA. This 40-floor structure is Boston’s 18th-tallest building. It has been known as the New England Merchants Bank Building and the Bank of New England Building. Recently the building owner needed to replace 9 Trane® SWUD units of 52 tons that had reached the end of their ability to perform. Though the old Trane® units could be dismantled and removed, there was a challenge of finding replacement units that did not require demolition to the tower.
Solution:
New England Applied Products was able to replace the old Trane units with 9 new 52-ton United CoolAir Renovators. The UCA Renovator was built as an answer for the many Trane® SWUD units that need replacement. These self-contained water-cooled units ship in several sections. Furthermore, they fit through a standard 36″ door or smaller while keeping their original factory charge. As an added benefit, these units are more efficient than the units they replaced by use of a water side economizer and quiet ECM fans.
Project Name: Wells Fargo
Location: Raleigh, NC
Challenge:
A Wells Fargo bank in Raleigh, NC had three 46 Ton Trane SWUD units that had reached the end of their lifespan. In their search to find a replacement unit, it was difficult to find an HVAC unit that would fit the exact footprint of the existing SWUD’s without having to perform costly demolition of the building structure. For instance, in order to prevent disruptions for the 70% occupied building, the replacement had to occur quickly.
Solution:
The timing could not have been better for the bank, as United CoolAir has the VariCool Renovator, a direct replacement for Trane® SWUD units ranging from 42–80 Tons. To begin with, these self-contained water-cooled units shipped in multiple sections, fitting through the doorway and easily into the space. As a result, accomplishing the retrofit over the weekend led to customer satisfaction.
Project Name: Phenix City Activities Center
Location: Phenix, AL
Challenge:
Built-in 1928, Central High School in Phenix, Alabama is now the Central Activity Center for adults and seniors ages 50 plus. Offering a myriad of activities from art classes to exercise classes this 90-year-old building was missing a key component for its members. The problem, how do they retrofit a 100% Dedicated Outdoor Air System to provide the fresh air required?
Solution:
The simple answer was to install 6 Alpha Aire units. Easy to install along with the ability to place them in various locations throughout the building made this the best solution. Furthermore, being able to install them utilizing flex duct made the retrofit a lower installed cost option versus running traditional sheet metal ductwork in this 90-year-old structure.
Project Name: Children’s Home Society
Location: Jacksonville, FL
Challenge:
The Children’s Home Society in Jacksonville, FL, was in need for a 500 CFM, 100% outside air unit in their facility. Eng Engineering Inc., of Jacksonville, had specified a Desert Aire unit seemingly filled all of the requirements for the building.
Solution:
During the specification phase, Eng Engineering learned that the United CoolAir Alpha Aire was a low CFM alternative. Next, Mr. Eng learned that the Alpha Aire is easier to install, more efficient and has a lower cost point. The United CoolAir unit was changed to the basis of design. Six months later, the Alpha Aire was selected during the bidding process. Of Course, once the unit was ordered, United CoolAir shipped the new 500 CFM Alpha Aire the next day.
Project Name: Grand Villa Casino
Location: Burnaby, Canada
Challenge:
The Grand Villa Casino needed a packaged indoor heat pump unit to serve a patio space. The engineer was trying to provide the right size of the backup heater to ensure the space still had heating during defrost mode. This needed to be done without having to install separate heating and power supply.
Solution:
Due to the cold Canadian winter temperatures, UCA was the perfect choice because of space constraints. The engineer’s requirement was met with an 8-ton C-13 Series air source heat pump with 20 kW electric heat. In fact, these variables are integral to the unit.
Project Name: Holiday Inn
Location: Orlando, FL
Challenge:
A busy ten-story new Holiday Inn was experiencing customer complaints of a musty smell in the hallways/rooms. To begin with, they had limited areas for rooftop installation or split system installation and needed to upgrade to AHSRAE 62.1 Fresh Air Standards.
Solution:
United CoolAir was able to provide them with a vertical DOAS system to meet the standards required and provide fresh outside air into the building. This was done by providing a 6T, double-circuit unit with hot gas bypass, modulating hot gas reheat and microprocessor control. Ultimately, our unit has provided a quiet yet quality solution.
Project Name: Forever 21
Location: Boston, MA
Challenge:
Clothing outlet Forever 21, originally had retrofit outdoor air-cooled condensing units through another manufacturer. As a result, they did not meet Boston’s sound criteria and were forced to shut down. As a top ten performing store, it was critical they got a new unit quickly. Upon completion of the new install, the store was allowed to reopen.
Solution:
United CoolAir was able to provide an all-indoor vertical condensing unit to mate with their existing air handling unit. Furthermore, we manufactured the unit specifically to meet the customer requirements of the fast turnaround and quick shipment. This enabled the store to meet the deadline and have their doors open for the holiday season.
Project Name: Hill Country
Location: Austin, TX
Challenge:
The Hill Country Indoor Sports & Fitness center in Austin TX, due to local code was unable to put any HVAC units outdoors on the rooftop or mounted on the ground outside the facility. The building is open year-round which required both cooling and heating. An all-Indoor install was the only acceptable solution.
Solution:
The contractor chose United CoolAir Corporation products for an all-indoor remedy to fulfill their requirements and meet local code. In particular, the facility installed a quantity of ten 20 Ton VertiCool Classics that also contained 45 kW electric heat included.
Project Name: Hyatt Regency
Location: Boston, MA
Challenge:
The Hyatt Regency in Boston, MA wanted to replace an outdated Trane SWUD unit in their hotel. A quick change out was required since the hotel is fully operational. They did not want to have the added expense of rigging or business loss due to downtime. The contractor chose United CoolAir’s factory charged EZ-FIT for a quick and seamless changeout.
Solution:
The existing unit was replaced quickly with United CoolAir’s 35 Ton EZ-Fit. In order to ensure the longevity of a unit in close proximity to the ocean, an airside economizer and evaporator coil were covered with Electrofin. The EZ Fit offered a reduced footprint, giving back valuable floor space. The install was easy, as the modular sections fit through elevators and doorways. Using ECM fans & digital scroll compressors, EZ Fit offered Hyatt an energy efficient solution perfect for retrofit.
Project Name: Great Clips
Location: Berkley, MI
Challenge:
During a recent tenant fit-out, Great Clips in Berkley, MI needed HVAC units that fit inside the building. Due to the architecture of the building, there was nowhere to place the equipment outside or on the roof.
Solution:
United CoolAir was able to provide 3 VertiCool Aurora 4/5 ton units that could be installed indoors. Utilizing louvers in the rear of the building for condenser air and a small footprint to save valuable floor space the units solved the clients need for air conditioning.
Project Name: Rutgers University
Location: Camden, New Jersey
Challenge:
Rutgers University was looking for a solution during the renovation of a dormitory. They needed A/C for the corridors; however, there was limited space above the ceiling for the install.
Solution:
United CoolAir was able to reduce the overall height of our CoolSpot to just 17″ tall. These water-cooled units fit inside 2×4 ceiling grid produced for 277U operation. Solving a challenging issue saved thousands if dollars thru a conventional ducted system.
Project Name: Etileno XXI Petrochemical Complex
Location: Mexico
Challenge:
Etileno XXI Petrochemical Complex, a joint venture developed in by Braskem-Idesa in Mexico required cooling efforts that encompassed a variety of measures to protect the equipment in a caustic environment. The company needed a solution to storage, waste treatment, and utility facilities; a combined-cycle power and a steam co-generation plant.
Solution:
A few of the options utilized included several C-Series units with Cu/Cu condenser coils, coated with Electrofin and coated cabinets. As a result, the equipment would now withstand environmental effects.
Project Name: Trenholm Church
Location: Columbia, SC
Challenge:
The Trenholm Road Methodist Church was tasked with replacing outdated chilled water and dehumidification HVAC systems. The outdated system had been in place since the building’s construction. Located in the hot, humid climate of South Carolina, conditions within the church become even more intolerable during Sunday services or during church events when the number of people and events would increase.
Solution:
The contractor chose a VRV system for better zoning control because the church is divided into 7 unique zones. They decided to use United CoolAir Corporation’s OmegaAir dedicated outside air systems (DOAS). The VRV units do an excellent job of controlling the sensible temperature in each zone but have limited dehumidification capability. The OmegaAir DOAS, on the other hand, is designed specifically for OA delivery. Using an OmegaAir allowed them to separate the sensible and latent loads for best performance. A total of 7 DOAS units were specified, one for each zone. To tie it all together, the VRV and DOAS units were tied into a BAS for precise control and management. Overall, the cooling requirements for the entire project were 62 tons.
Project Name: Glatfelter paper
Location: Chillicothe, Ohio
Challenge:
When it comes to providing cooling, no industry such as paper mills is more susceptible to environmental factors such as temperature, water, and humidity. The Glatfelter Paper Mill located in Ohio was faced with a dilemma; they needed to provide cooling where the harsh conditions of acidic water used in the paper making process. Consequently, these conditions would be detrimental to any HVAC equipment currently on the market.
Solution:
United CoolAir was able to modify a water-cooled 10 Ton VertiCool Classic to meet the requirements of this industrial use. Special components such as cupro-nickel coaxial condenser coils; CPVC water piping; sea duty water regulating valves and clean out tees were all used to alter the unit for the plant environment and solve the cooling needs of the facility.
Project Name: Starbucks
Location: Ontario, Canada
Challenge:
United CoolAir products are a perfect fit for Java giant Starbucks. Recently, the franchise located in Ontario needed a cooling and heating solution. However, finding the right HVAC product to accomplish this in a limited space and in a timely manner is the type of thing that can keep one up at night.
Solution:
Our sales representative was able to utilize the UCA Select software to select and quote a 3 Ton C13-Series with Air Source Heat Pump. At the same time, the horizontal design and above-the-ceiling installation were exactly what Starbucks needed. As an added benefit, the install took place all within a 6-week turn around time over the holiday season.
Project Name: Fogo de Chão
Location: Baltimore, Maryland
Challenge:
The upscale Brazilian restaurant Fogo de Chão began a franchise in Baltimore, Maryland. Unfortunately, wanting to open up on short notice presented a problem. Additionally, they desired to have air conditioning units that would provide cooling while maintaining a small footprint.
Solution:
In this case, the recipe was simple; United CoolAir Corp provided 10, 12 and 15 Ton C-Series Water-Cooled units engineered to adapt to custom height requirements. Furthermore, the install included special coils along with two Dedicated Outside Air Systems.
Project Name: Gibraltar
Location: Newark, New Jersey
Challenge:
Replacing existing HVAC units in a timely and cost-effective way was essential to the Gibraltar building in Newark, NJ. The project scope was to replace a 90 Ton mammoth v3 having to fit through an elevator 47x84x96 and be operational without interruption to the occupants. Therefore, completing the project over the weekend was a high priority.
Solution:
An EZ-Fit unit with a brazed plate heat exchanger was utilized to keep the small footprint. For this purpose, the water pressure drop was consistent with the existing equipment specified decades ago. Using direct drive plug fans, the units were selected with 3” of ESP; an allowance to cover for an unknown duct layout design. A knocked down, factory charged 90-ton EZ-Fit was shipped on Friday afternoon. The EZ-FIT was completely installed, tied to the BMS and running by 8:00 AM that Monday without disturbing the occupants.
Project Name: Rocky Mount Medical Park
Location: Rocky Mount, North Carolina
Challenge:
For the Rocky Mount Medical Park, located in North Carolina, there was a need to have 50 Ton units installed into an interior mechanical room. With this in mind, the heavily used medical building is occupied during the week. This required that the unit be installed during the weekend downtime. Additionally, the new units needed to be up and running for Monday morning business as usual.
Solution:
Brady Trane made use of the United CoolAir 50 Ton EZ-Fit as this was the only way to complete the install in a cost-effective and timely manner. During 2016, Brady utilized a total of five 50 Ton EZ-Fit units to solve both time and space constraint challenges.
Project Name: Six Flags Great Adventure Theme Park
Location: Jackson, New Jersey
Challenge:
Six Flags Great Adventure in New Jersey was seeking to have cooling provided to enclosures on their Safari attraction. They wanted the exhibit to maintain realism to guests and protect wildlife at the same time.
Solution:
To accomplish the goals of the Theme Park, UCA’s VertiCool Classic was the perfect solution. With cooling in place, the safety of the animals and esthetic concerns solved, the customer is happy with the all-indoor solution.
Project Name: Towson University student housing complexes
Location: Towson, Maryland
Challenge:
Towson University located in Towson Maryland sought to cool their student housing complexes. The Barton and Douglass house were two facilities in question. The problem was trying to fit HVAC units inside the two structures. At the same time, the college wanted to accomplish this task without demolition to the buildings.
Solution:
As luck would have it, United CoolAir was able to provide 10 VertiCool Classic units fulfilling both of their requirements. These cabinets are 100% DOAS units modified with 1” of insulation. Furthermore, these units were equipped with special evaporator and blowers.
Project Name: Toronto Transit Commission (TTC)
Location: Toronto, Canada
Challenge:
The Canadian Toronto Transit Commission (TTC) was tasked with providing cooling to several elevator machine, switchboard and emergency response rooms. All of these were located inside their subway system. Cooling these underground rooms can be difficult because of their location and need for a small footprint.
Solution:
Beginning in 2012, United CoolAir Corp was able to resolve TTC’s needs by deploying dozens of C13 Series Air-Cooled Horizontal units along with 12 VertiCool Aurora units to the platform level. Additionally, These units were able to duct the condensing unit air to the outside eliminating the possibility of weather damage or vandalism.
