News | United CoolAir

February 19, 2020 by Matt Hanson

Replacing a self-contained water-cooled air conditioner

A business owner in Vero Beach, Florida had just bought a building to produce his radio and TV shows. He thought the purchase of the building and the renovation to follow would be the end of his cost. This turned out to be only the beginning of his ordeal. As it turns out, this was an older building and the AC units were about to fail. He made calls to several HVAC companies but each company gave him the same awful news. Although the price of each self-contained unit was affordable, he was looking at several thousands of dollars in additional fees. The extra cost involved tearing down walls and rebuilding them afterwards in order to bring in the new AC units.

The owner seemed shocked to find that this was a usual practice in the industry. In fact, several decades ago self-contained water-cooled unitary devices were installed in mechanical rooms while the building was under construction. Most of these units are enclosed behind walls and replacing them is a major challenge. Surprisingly, although the outdated units could be disassembled and removed, bringing in new units was a nearly impossible. Thankfully, the owner found United CoolAir. We offered him a water-cooled self-contained unit that breaks down into small sections. This enabled them to move units into the space without making modifications to the building. The reassembly went smooth and easy and left this owner without the headaches typical to these types of installations.

Replacing Unitary Systems

Thousands of similar installations exist across the country. United CoolAir has been replacing these units for years with our modular EZ-Fit product. Now, we offer the Renovator, another modular, water cooled, self-contained unit. The Renovator is designed specifically to replace Trane^® SWUD units, the most common self-contained system in existing buildings. Our unit matches the exact footprint and features list of the Trane^® SWUD using smaller modules than a Trane^® equivalent. Additionally, the Renovator features a modular design that allows swift installations of a fully charged and tested unit, all without making costly alterations to the building. Call United CoolAir today or click on the General Inquiry form in the Contact tab above, to see how United CoolAir can save you money on your next replacement project.

January 6, 2020 by Kevin Stepp

Recovering Energy from Class 2 Exhaust Air

The Problem

Providing a healthy environment must be the top priority for any air conditioning design. This can be difficult though, especially in spaces that generate less-than-ideal breathing conditions. Nail salons, health clubs, and bathrooms are just a few examples of spaces where processes or people taint the air with undesirable chemicals or odors. In these spaces, building designers are missing an opportunity to save valuable energy while providing healthy buildings.

ASHRAE 62.1 – 2019 designates air in these spaces as Class 2 air and stipulates that it must be exhausted. Fresh, but expensive to treat, outside air must be brought into the building to replace the exhaust. Here, designers are dropping the ball if they simply throw away the exhaust air. It contains valuable heat energy that should be recovered and used to reduce the energy needed to condition outside air.

The Solution

United CoolAir’s Alpha Aire utilizes two energy recovery devices to extract heat energy from the exhaust and pre-cool (in summer) and pre-heat (in winter) outside air before it reaches a coil. The unit design reduces the load on the cooling and heating coils to as little as 1/3rd that of a standard outside air unit. At a fraction of the operating cost, Alpha Aire delivers room-neutral (roughly 73° and 50% RH), fresh air to a building.

One common concern with Class 2 applications is whether the exhaust air will be transferred back into the building by way of the energy recovery wheel. United CoolAir utilizes a molecular sieve enthalpy wheel with a rated EATR of 0.5% or less. This means that less than one half of one percent of air leaving the building will be trapped in the wheel and recirculated into the space, a rate undetectable to humans and one far lower than the 10% allowed by ASHRAE 62.1 – 2019.
Designers should not hesitate to use all of the energy at their disposal. Alpha Aire gives them the opportunity to do just that. Call or click the link above to find out more.

Applications

Toilet rooms	Nail salons	Museums
Locker rooms	Pet shops	Hotels
Shower rooms	Barber shops	Health clubs
Science labs	Restaurants	Laundry rooms
Libraries	Bars	Pharmacies
Art classrooms	Bowling alleys	Churches

October 25, 2019 by Matt Hanson

Industrial Grow Room Units

As cannabis becomes legalized or decriminalized throughout the United States, Grow Room units are in high demand. Medical applications of the plant alone have led to further community acceptance and therefore more facilities have emerged for growth and distribution. In order for this up-and-coming industry to thrive, HVAC companies have developed specialized equipment that promotes indoor plant growth.

Growing cannabis indoors on a massive scale is an elaborate process. To start with, optimal growth conditions require stable temperatures both day and night. When the plants are in the early stages of development they need oxygen-rich air for vigorous growth. Grow room unit development leads to the control of both temperature and humidity in the various stages of plant growth. In particular, the heat stress on developing plants can quickly ruin a crop.

The two-stage humidity problem

When the humidity levels rise too high, conditions become such that mold can develop. Likewise, when levels of humidity fall too low this can add additional stress to the plants. The cannabis plants thrive best when relative humidity is kept within a manageable range.

Grow Room Units by United CoolAir

When it comes to Dedicated Indoor Agricultural System (DIAS) AKA, Grow Room units, United CoolAir is on the cutting edge. Starting in the Spring of 2018 we began producing equipment for Cultiva Systems. This is a complete system unlike the conventional approach that utilizes a standard air conditioner to control temperature and a separate dehumidifier to control humidity. The DIAS has the required capacity for late flower loads and enough turn down to maintain conditions during the earliest stages of the plant. Powerful moisture removal capability and full condensing modulating hot gas reheat keep the room conditions on target. Integral controls and advanced components maximize energy efficiency while achieving the desired conditions; therefore, lowering the operating cost to the grower. Furthermore, these units range from 10 – 45 tons and come in both horizontal and vertical configurations.

October 18, 2019 by Matt Hanson

Retrofitting Commercial HVAC Units

Retrofitting Major Commercial HVAC Brands

Millions of HVAC systems are reaching replacement age. The life cycle for most will pass several times over the life of commercial, industrial and institutional structures. Estimates show that there are over 5 million buildings available for retrofit HVAC upgrades. While 70% of commercial buildings built prior to 1980 have not had any HVAC improvements. With changes in building codes, government regulations, technology, IAQ and environmental standards many building owners face a plethora of challenges.
One of the issues that building owners have little control over is the cost of energy. Current rates range from 6.5 cents to over 12 cents dependent on region. All forecasts show great increases over the next few decades. Considering that 40% of building power cost use is HVAC related, gaining efficiency and cost savings are vital for owners.

Why The Difficulty in Replacing Outdated Units

When initially installing HVAC systems, size, weight, ease of installation and refrigerant there were of no concern. During construction, large chillers were lowered into basements, and rooftop units were installed using machinery already onsite. Now twenty to thirty years later things are more difficult. No longer is there open access or a crane onsite to simplify improvising an HVAC system. Brands of HVAC units reaching the end of life include Trane^® SWUD units, Bohn HVAC Systems, Blazer units, McQuay^® HVAC, Mammoth^® v cube and Carrier^® AC units.

Going Green is the Future

In order to make energy cleaner, greener and more efficient, governments are constantly developing new refrigerant liquids. Many of today’s HVAC units are using the less efficient R22 refrigerant and are therefore in need of replacement. Newer units are using R410a refrigerant but even this will soon be outdated as well. With an emphasis on green buildings, what is the best solution? Buy a replacement rooftop unit and spend thousands of dollars on installation. Installation could cost half of the cost of the replacement unit. How do you remove and retrofit large tonnage chillers from a basement in a dense urban area?

There is a Solution

Keeping this in mind, there are products to solve these retrofit problems. Selecting an off the shelf or stock unit will not be a perfect fit like the initial installations. United CoolAir modifies units to make retrofit projects simple and easy to install. Choosing a splittable system that can move through a standard 32-inch doorway into a standard elevator, resolves to get the units inside an existing structure. This will also lessen the total cost of installation by using less manpower; overcome other technical issues that would be necessary for the installation of standard commercial units. What can make these EZ Fit units even more appealing is they can fit above the ceiling or in a mechanical room? By bringing your units indoors you can gain valuable roof space for green projects such as solar panels or a living roof.

In Conclusion

Additionally, repairs can be made anytime indoors, support longer unit life; eliminate damages from storms, vandalism or even theft of valuable copper destroying your units. Owners can expect a shorter return on investment, lower energy costs, and an overall lower lifecycle cost. Complaints from building owners vary from too costly, tenant interruption, no funding, and others. In today’s climate, governments along with others are providing programs to lessen the financial burden.

PACE bonds, leasing, and energy programs like Potomac Edison provide fantastic incentives to become more energy efficient. Potomac ED’s program provides up to 50% rebate of the purchase price, excluding taxes for each VFD installed capped at a total of $250,000. These programs give building owners every reason to retrofit their obsolete HVAC systems. Besides repair or retrofit is going to become more widespread than new construction in the upcoming years. Lastly, retrofitting your old high energy-consuming system with a unique feature split unit can make a retrofit project as simple as screwing in a light bulb.

September 13, 2019 by Matt Hanson

All about packaged units in air conditioning

Since the invention of the air conditioner in 1902, engineers have developed various ways of handling the HVAC process. The evaporator and condenser sections are the two major components of Heating, Ventilation and Air Conditioning (HVAC). This is the case as it applies to Direct Expansion (DX) type systems. At the same time, the indoor air absorbs heat inside the evaporator section. The condenser converts the vapor to a liquid by cooling it down. This section is usually located outside on the roof or on the ground. Because the two sections are located in different areas we call this a split system.

A packaged unit is when the heating and cooling components are contained in the same unit. This type of system can be beneficial when space is minimal. Many times, the placement of this type of HVAC is located outdoors but can also be installed completely indoors. Connected to both the supply and return air ducts; these operate similar to a central air system. The delivery of these packaged units can occur as both air-cooled or water-cooled systems.

The Refrigeration Cycle

In the refrigerant cycle, air-cooled or water-cooled liquid travels through an expansion valve where it converts to a vapor. The vapor then absorbs heat inside the evaporator before moving on to the compressor. After the compressor, the vapor then goes to the condenser where the refrigerant is air or water-cooled. The application of a heat exchanger component is installed with shell and tube; plate and frame, or coil.

The cooling effect is achievable by means of a continuous supply of water added to the system. Sometimes building codes do not permit an HVAC system to be installed outside. In this case, packaged units are installed as a solution. United CoolAir produces these all-indoor packaged systems. By the way, the self-contained HVAC units and are available with multiple air path configurations.

August 30, 2019 by Matt Hanson

What is a Heat Pump and how does it work?

A heat pump represents a growing segment of the HVAC industry. In practical terms, it is a reversal of how the air conditioning system works. While air conditioners are used to cool air; a heat pump can be used to cool or heat the air. This is especially true conditions are in place for this use. Therefore, it is necessary to employ a heat pump where temperatures are more moderate. The Summer months of the mid-south area of the United States contains the ideal conditions for this type of system. Conversely, they can be converted into a heating application when the temps are a bit cooler. In areas such as Florida or California where temperatures are mostly warm, it is best to use an air conditioner only.

The Heat Pump Refrigeration Cycle

Heat pumps use a reverse refrigeration cycle as opposed to the regular vapor compression cycle of an ac unit. Heat pumps use the condenser section to generate heat whereas an air conditioner uses it to reject heat. A heat pump uses a small amount of energy to move heat from one location to another. In a similar way it can cool a building or office space by working in reverse.

Air conditioners and heat pumps work in a very similar way. The biggest advantage to a heat pump is to negate the unit handling the separate loads of heating and cooling. Since the heat pump is only transferring heat it can operate by electricity. Additionally, the unit does not rely on the burning of fuel to accomplish the process.

In the cooler months, a reversing valve reroutes the refrigerant path making the outdoor condensing coil function as the evaporator. In a likewise manner the indoor coil serves as the condenser. The evaporator absorbs the outdoor heat and is in turn used by the condenser to heat the indoor space. However, there is one remaining problem. The outdoor evaporator absorbs heat and must operate at temperatures lower than the outside air. This low operating temperature causes ice to build-up on the outside of the evaporator. Finally, auxiliary heat is used during the defrost cycle to provide indoor heat during this stage.